To accurately measure inductance, you must use a dedicated LCR meter (such as the DER EE DE-5000 or Keysight U1733C) set to the correct test frequency, with the component completely isolated from the circuit. Standard digital multimeters (DMMs) cannot measure inductance unless they feature a specific, often inaccurate, Lx setting. A good reading for a standard 47µH power choke is between 42.3µH and 51.7µH (±10% tolerance) with a low DC resistance (DCR) under 0.5Ω. This guide details the exact meter setup, probe placement, and decision paths required to diagnose failing inductors in switch-mode power supplies (SMPS) and RF circuits.

Meter Setup and Probe Placement Protocol

Inductance is highly dependent on test frequency and signal level. A haphazard setup will yield phantom readings. Follow this exact configuration for bench-grade LCR meters like the widely used DER EE DE-5000.

Meter Setup Block (DER EE DE-5000 / Generic Bench LCR)
  • Dial / Mode: Select L (Inductance). Ensure the secondary display is set to show DCR (DC Resistance) or Q (Quality Factor).
  • Lead Jacks: For values under 100µH, use the 4-terminal Kelvin connections (Hcur, Hpot, Lcur, Lpot). For larger chokes (>1mH), standard 2-terminal (COM and ) is acceptable.
  • Test Frequency: Set to 1 kHz for general inductors (10µH to 10mH). Set to 100 Hz for large power line filters and transformers (>10mH). Set to 10 kHz+ for RF/IF coils.
  • Range: Start on Auto-range. If the reading fluctuates, lock it to the manual range one step above your expected value.

Probe Placement Per Test Point

  1. Isolate the Component: Desolder at least one leg of the inductor from the PCB. Measuring in-circuit will parallel the inductor with bypass capacitors and semiconductor junctions, completely invalidating the reading.
  2. Zero the Leads: Short the Kelvin clips or test probes together. Press the REL or NULL button to subtract lead resistance and parasitic inductance from the baseline.
  3. Connect at the Body: Attach the probes directly to the component leads, as close to the inductor body as possible. Do not probe the PCB pads, as trace inductance will skew high-frequency readings.

Safety Categories and Pre-Test Discharge

Inductors themselves do not store lethal charge in the same way capacitors do, but they are frequently located on the primary side of switch-mode power supplies (SMPS) alongside high-voltage bulk capacitors. Furthermore, an inductor can generate a massive voltage spike (flyback) if current is interrupted while testing.

CAT Rating and Discharge Protocol

Never attempt to measure inductance on a live circuit. Your meter must carry a minimum CAT III 600V safety rating if you are using it to probe the surrounding board for shorts or verifying the absence of voltage before desoldering. According to Fluke's guide to measurement categories, CAT III covers distribution-level equipment and primary SMPS circuits. Before applying an LCR meter:

  1. De-energize the circuit and unplug the mains.
  2. Discharge bulk capacitors using a proper bleed resistor (e.g., 10kΩ 5W) and verify with a DMM that voltage is < 1V.
  3. Desolder the inductor leg before attaching LCR test clips to prevent the meter's AC test signal from back-feeding into sensitive MOSFETs or diodes.

Expected Readings: Good vs. Failing Inductors

An inductor fails in three primary ways: open winding, shorted turns, or core degradation (cracking/saturation). The table below maps expected numerical values for a typical 47µH SMPS power choke against known failure modes.

Parameter Good Reading (47µH Choke) Failing / Bad Reading Physical Cause of Fault
Inductance (L) 42.3µH to 51.7µH (±10%) < 35µH or wildly fluctuating Cracked ferrite core, air gap shift, or partial shorted turns reducing effective permeability.
DC Resistance (DCR) 0.05Ω to 0.45Ω OL (Infinite) or < 0.01Ω OL indicates a broken wire (open winding). Near-zero indicates severe turn-to-turn shorting.
Quality Factor (Q) > 20 (at 1 kHz) < 5 High core losses, degraded potting compound, or moisture ingress in the winding.

As noted in Electronics Tutorials inductor theory, the Q factor is the ratio of inductive reactance to resistance. A sudden drop in Q while inductance remains nominally stable is a classic early indicator of core degradation before the component fails catastrophically.

Five Mistakes That Give Misleading Inductance Readings

If your meter displays a value that defies physics (e.g., a negative inductance or a 10µH coil reading as 500nH), you have fallen victim to one of these common bench errors:

  1. Measuring In-Circuit: PCB traces and parallel ceramic decoupling capacitors create an LC tank. The meter's test signal will resonate with the parasitic capacitance, yielding wildly inaccurate inductance values. Always lift one leg.
  2. Wrong Test Frequency: Inductance is not a static number; it changes with frequency due to core material properties. Measuring a 100mH iron-core choke at 10 kHz will show a fraction of its true value due to eddy current losses and core roll-off. Match the test frequency to the component's operating frequency.
  3. Skipping the Null/Zero Step: Test leads have their own inductance (typically 50nH to 200nH) and resistance. If you are measuring RF coils in the nanohenry (nH) range, failing to short the probes and press REL will result in a 20%+ measurement error.
  4. Magnetic Coupling: Holding the inductor in your hand while wearing a steel watch, or resting it on a steel workbench, alters the magnetic flux path. Always test inductors on a non-magnetic surface (wood, plastic, or ESD mat).
  5. Core Saturation from Test Signal: Some older or high-end LCR meters output a 1V or 2V RMS test signal. On very small ferrite beads or low-turn RF coils, this voltage can drive enough current to partially saturate the core, artificially lowering the measured inductance. Drop the test signal level to 0.5V or 0.1V if your meter supports it.

Decision Tree: Which Tool and Method to Use

Selecting the right tool and test parameters depends entirely on the physical size and application of the inductor. Use this decision path to lock in your setup.

Component Type & Value Required Tool Feature Test Frequency Concrete Pick / Default Action
RF / IF Coils
(< 10µH, air/ferrite core)
High-frequency LCR meter, 4-terminal SMD tweezers or Kelvin clips. 10 kHz to 1 MHz Use Keysight U1733C (or similar 100kHz capable meter). Null leads at 100kHz.
SMPS Power Chokes
(10µH to 10mH, powdered iron/ferrite)
Standard bench LCR, DCR measurement capability. 1 kHz Use DER EE DE-5000. Set to Auto L/DCR. Isolate from PCB.
Line Filters / Transformers
(> 10mH, laminated iron)
Low-frequency LCR, high voltage tolerance. 50 Hz / 60 Hz / 100 Hz Use DER EE DE-5000 at 100Hz. If meter lacks 100Hz, use 50Hz/60Hz setting.
Quick Field Checks
(Verifying open/short only)
Standard DMM with resistance (Ω) mode. N/A (DC only) Use Fluke 117. Measure DCR. If OL, it's dead. If near 0Ω on a large coil, it's shorted.
The Default Recommendation

If you are setting up a home lab or repair bench and need one tool to handle 95% of inductor testing, buy the DER EE DE-5000. Priced around $130, it offers 4-terminal Kelvin measurements, 0.05% basic accuracy, and selectable test frequencies (100Hz, 120Hz, 1kHz, 10kHz, 100kHz) that cover everything from massive toroidal line filters to small surface-mount power chokes. For the remaining 5% (nanohenry RF coils), send the board to a lab with an impedance analyzer or replace the RF coil based on the schematic BOM rather than attempting to measure it with standard bench gear.