Reading a P&ID (Piping and Instrumentation Diagram) or an electrical control schematic for a pump station requires instant recognition of level instrumentation. The liquid level switch symbol varies depending on whether you are looking at a process diagram (ISA-5.1) or a hardwired electrical ladder diagram (IEC 60617 / IEEE 315). Below is the definitive reference for these symbols, the control wiring color codes required to wire them, and the field-verification protocols you need when markings are faded.
Liquid Level Switch Symbol Reference Table (ISA & IEC)
The ISA-5.1 standard governs process symbols, while IEC/IEEE governs the electrical contacts. Use this table to translate between the two.
| Tag / Identifier | ISA-5.1 P&ID Symbol | IEC/IEEE Electrical Schematic | Practical Meaning & Application |
|---|---|---|---|
| LS | Circle with 'LS' inside, connected to tank via single line. | Standard NO/NC switch contact with a float/tank actuator symbol. | General Level Switch. Used for basic single-point detection (e.g., sump pump trigger). |
| LSH | Circle with 'LSH'. Line connects to upper tank section. | NC contact (fail-safe) with upward-pointing liquid level arrow. | Level Switch High. Triggers an alarm or stops a fill valve to prevent overflow. |
| LSL | Circle with 'LSL'. Line connects to lower tank section. | NO contact with downward-pointing liquid level arrow. | Level Switch Low. Warns of low volume or starts a fill pump. |
| LSHH | Circle with 'LSHH'. Double line or high-high notation. | Independent NC contact, often hardwired to an emergency trip relay. | Level Switch High-High. Critical safety trip; bypasses the PLC to cut power directly. |
| LSLL | Circle with 'LSLL'. | Independent NC contact for dry-run protection. | Level Switch Low-Low. Hard trip to prevent pump cavitation and dry running. |
Regional Variants and Wire Color Codes for Level Controls
A float or tuning-fork switch is ultimately just a dry contact. The wire colors you use to connect it to your PLC or relay board depend entirely on the voltage class of your control circuit and your regional standard.
US Practice (NEC / NFPA 79)
Under NFPA 70 and NFPA 79 for industrial machinery, control circuit wiring follows strict color coding:
- 120V AC Control: Red (Hot/Switched), White (Neutral). The switch breaks the Red wire.
- 24V DC Control: Blue (Positive +), Blue with white stripe or Black (Negative -). The switch breaks the Blue wire.
- Interlock/Safety (LSHH/LSLL): Often routed via Yellow or Red/White tracer wire to denote safety-critical circuits that must not be modified.
EU / International Practice (IEC 60204-1 / EN 60446)
European panels standardize differently, focusing on voltage type rather than AC phase:
- AC Control Circuits: Red or Black.
- DC Control Circuits: Blue (Standard for 24V DC PLC inputs).
- Safety Interlocks: Yellow/Blue or Yellow/Black tracers are mandated for circuits that remain live when the main disconnect is off.
The 'Rows People Get Wrong' Field Notes
When reviewing schematics or troubleshooting existing panels, these three symbol and wiring misinterpretations cause 90% of level-control failures.
1. Wiring LSH (High Level) as Normally Open (NO)
The Mistake: Designers often select a NO contact for a high-level alarm, reasoning that the circuit 'closes' when the water rises.
The Reality: High-level alarms and trips (LSH, LSHH) must always be wired Normally Closed (NC) in a fail-safe configuration. If you use NO and the wire breaks or a terminal vibrates loose, the PLC never sees the high-level signal, and the tank overflows. With NC, a broken wire opens the circuit, immediately triggering a 'wire break / high level' fault and shutting down the fill valve.
2. Confusing LS (Switch) with LT (Transmitter)
The Mistake: Ordering a 4-20mA ultrasonic sensor when the P&ID calls for an 'LS'.
The Reality: In standard P&ID nomenclature, 'S' means Switch (discrete dry contact, on/off). 'T' means Transmitter (analog 4-20mA or digital signal). If the symbol is LS, you need a simple reed or micro-switch. If you install an LT, you will blow the PLC's discrete input card or require an analog input module that isn't wired.
3. Misinterpreting the Diamond vs. Circle in ISA
The Mistake: Assuming a diamond shape on the P&ID is a level switch mounted in the field.
The Reality: A circle means the device is mounted in the field. A diamond (or a circle inside a square) means the function is executed inside a PLC or DCS (Distributed Control System). If you see an LSH inside a diamond, it is a software alarm triggered by an LT (transmitter), not a physical float switch.
Decision Tree: Selecting the Right Level Switch and Symbol
Do not guess which physical switch maps to your schematic symbol. Use this decision matrix to terminate on a specific, proven part number for your application.
| Application / Fluid | Required Switch Type | Concrete Part Pick (2026 Standard) | Why This Pick Wins |
|---|---|---|---|
| Residential Sump / Clean Water | Tethered Piggyback Float (NO) | Gems Sensors 150560 | Directly plugs into a standard 120V receptacle; handles 1/2 HP pumps without an external contactor. Cheap, reliable, gravity-actuated. |
| Chemical Dosing / Corrosive | Tuning Fork (Vibrating) | Endress+Hauser Liquiphant FTL31 | No moving parts to foul or corrode. Immune to fluid density changes and coating buildup. Outputs a clean PNP/NAMUR signal. |
| Potable Water / Narrow Bore Tank | Vertical Multi-Point Reed Switch | Madison Company M8820 | Provides LSL and LSH in a single 3/4" NPT drop. Polypropylene body is NSF compliant for drinking water. |
| High-Temp Boiler Feedwater | Displacer / Conductivity Probe | Clark-Reliance UniSwitch | Rated for high-pressure/high-temp steam drums where standard floats would instantly fail. |
Safe Interpretation When Markings Are Faded or Missing
In older pump stations, UV exposure and chemical fumes destroy wire labels and switch housing stamps. If you encounter a 3-wire liquid level switch with faded markings (e.g., you can't tell which is Common, NO, and NC), do not guess and apply power. Follow this bench-verification protocol:
- Isolate and Disconnect: Remove all three wires from the terminal block. Ensure the circuit is de-energized.
- Identify the Dry Contact: Set your multimeter to Continuity (diode/beep mode). Manually tilt the float or submerge it in a bucket of water. Find the two pins that change state (beep to no-beep, or vice versa). These are your Common and your Active contact.
- Check for Arc Suppression: If your multimeter reads a steady resistance (typically 10kΩ to 100kΩ) instead of 'OL' (Open Loop) across the open contacts, the switch has an internal arc-suppression resistor or RC snubber. This is common in reed switches meant for inductive loads like relay coils. Do not use this switch for low-voltage (5V/3.3V) microcontroller inputs, as the resistor will pull the logic pin high/low and cause ghost readings.
- Determine NO vs NC: With the float in its 'hanging' (low liquid) state, check continuity between the Common and the remaining pin. If it beeps, it is NC (Normally Closed). If it is silent, it is NO (Normally Open). Label the wires immediately with heat-shrink tubing before re-terminating.






